SafeGuard PSM
SafeGuard PSMPSM Consulting
OSHA 1910.119
OSHA 1910.119Free PSM Resource
Free Resources

PSM Milestone Checklists
by Project Phase

Know which process safety activities must be completed — and when. Three free checklists covering FEED, Detailed Design, and Commissioning. Download them, use them, share them with your project team.

Three phases. Three checklists. No catch.

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FEED · Detailed Design · Commissioning — all three sent to your inbox immediately.

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FEED Phase Checklist
15 PSM milestones for front-end engineering and design. Covers safety basis, HAZID, consequence screening, SIS philosophy, and LOPA scope definition.
15 Milestones
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Detailed Design Checklist
14 PSM milestones for detailed engineering. HAZOP facilitation, LOPA completion, SIL determination, P&ID safety review, and action item closure gates.
14 Milestones
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Commissioning & Startup Checklist
16 PSM milestones before first introduction of hazardous material. MOC close-out, PSSR requirements, SIS functional testing, operator readiness, and startup risk register.
16 Milestones

A few things worth knowing.

These checklists are designed to be used by project managers, owner engineers, and EPC teams who need to verify that PSM milestones are being tracked alongside engineering deliverables. They're not compliance documents — they're practical project tools.

Each milestone on the checklist is a gate: if you can't check it before moving to the next phase, you're carrying risk forward. Some of those risks are manageable. Some of them end careers and facilities.

If you work through a checklist and find items you can't close on your own — that's what we're here for. Get in touch.

Need more than a checklist?

The checklists tell you what needs to happen. We help you make it happen — from FEED through startup.

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